Thermal panels made of flexible stone – universal finishing material

Envision a construction material that fuses the grace of organic stone with the adaptability and simplicity of fabric installation. That’s exactly what flexible stone thermal panels accomplish, providing a completely new way to design and renovate facades. The thin veneer of natural stone used to create these panels is bonded to a flexible backing material, usually fiberglass or polymer. This invention offers useful advantages in the form of insulation, durability, and adaptability in addition to improving the visual appeal of buildings.

These thermal panels’ versatility is one of their best qualities. Flexible stone panels fit curved or uneven surfaces easily and are lightweight, in contrast to traditional stone cladding, which can be heavy and difficult to install. Because of its adaptability, stone finishes can now be applied in areas that were previously thought to be impractical or impossible, opening up a world of design possibilities for architects and designers.

These panels have substantial thermal insulation qualities in addition to their aesthetic versatility. An efficient barrier against heat loss is created by stacking natural stone atop a flexible base, which helps control indoor temperature and save energy use. In both cold and hot climates, where maintaining stable indoor conditions is essential for comfort and energy efficiency, this thermal efficiency is especially valuable.

Flexible stone panels are also a sustainable option for external cladding due to their durability. Natural stone veneer offers strong defense against UV rays, weathering, and impact, guaranteeing durability and low maintenance needs. Due to its durability, buildings last longer and require fewer replacements and repairs over time, which supports sustainable construction methods.

Flexible stone thermal panels are transforming home exteriors as a multipurpose finishing material. These panels offer unparalleled durability and aesthetic appeal by fusing the classic elegance of natural stone with contemporary flexibility. They easily conform to different architectural styles and offer efficient thermal insulation, improving energy efficiency. These panels are an attractive and eco-friendly option for improving the facade of any house, regardless of whether they are utilized for new construction or renovations. They also promise both functional and aesthetic benefits.

What is a thermal panel made of flexible stone

Designers claim that flexible stone is a good raw material for imitating the texture of natural materials on artificial surfaces. Sandstone, or sedimentary rock with a diameter of no more than 2 mm, is used to make panels.

It is important to clarify at the outset that the material being described is not plastic. We are discussing the application of natural sandstone over a glass chick base that is flexible. The finished product looks like tiles (50 by 600, 200 by 300, 600 by 300, and 800 by 400 mm) or wallpaper rolls (ranging in size from 2 to 2.8 m). The latter let you realize intriguing concepts with different aesthetics if you take the right approach.

Like other building materials, flexible stone has advantages and disadvantages. Among the benefits are the following:

  • harmlessness and environmental friendliness. Does not distinguish harmful substances;
  • Simplicity of installation. Thanks to the fireproof composition and low water permeability, there is no need to complicate the work;
  • relatively small weight (from 3 to 4 kg/m 2). This allows you to use it as a decor of structures: interior, facade, and so on;
  • Simplicity of use. Caring for a flexible stone is quite simple;
  • Long service life. According to manufacturers, it is able to last about 35 years;
  • working temperatures at which the properties of the stone are preserved. Again, according to manufacturers, this is a framework from -40 to +650 degrees Celsius;
  • flexibility. This is relevant for creating the most interesting design solutions.

The only drawback of the flexible stone facade is its high cost. The cost of high-quality material from the manufacturer will be at least 1300 rubles per square meter. It costs roughly the same for a natural stone, by the way.

Areas of use

Both interior and exterior cladding materials are in demand, including thermal panels and flexible stones. In the first instance, there is a need for the products for:

  • balconies and loggias;
  • decorative lighting;
  • ceilings;
  • niches;
  • chimneys;
  • Kaminov;
  • walls;
  • pools;
  • internal columns;
  • bathrooms;
  • as the basis on top of which photo printing is made.

If we look at the use from the exterior of the building, this can be arranged with a flexible stone:

  • chimneys;
  • cornices;
  • window platbands and slopes;
  • columns;
  • basement;
  • corners;
  • inter -story and basement frizes;
  • pediments;
  • Balconies.

Since natural sandstone is used as the raw material for manufacturing, flexible stone benefits from all of its features. Specifically: resistance to temperature changes, an intriguing pattern, an uncommon color and texture. The material is laid even on top of a "complex" surface, with rounding or bends, which sets it apart from monolithic sandstone. The stone’s characteristics remain unchanged.

There are about 200 different varieties of flexible stones with varying textures and colors. As a result, the likelihood of discovering the same interior is low because every room has unique features.

As you can see, there are many applications for this building material, and you can realize intriguing design concepts by using the right technique.

Flexible stone: production technologies

Manufacturing thermal panels and flexible stone is a responsible endeavor that needs the right tools to be carried out. There are two available technologies, each with unique features.

Standard technology

Because there isn’t as much equipment in the workshop, this approach is the least expensive. In order to initiate production, a technological line from these units must be equipped:

  • a device sifting sand;
  • drying cabinet;
  • knife for cutting finished products;
  • drill.

Sand and marble fragments are used as the raw materials in this instance. Prior to creation, the raw materials are colored to create a unique panel with vibrant shades. It must have a specific diameter, which calls for the use of a sifting device. The base is covered in prepared material, specifically fiberglass. The latter is first given a gluing composition treatment. The last step involves putting the workpiece in a dryer cabinet and cutting it into tiles the right size.

Original (bulk) technology

Purchasing additional devices will necessitate additional investments in order to implement this production technology. When compared to earlier technologies, the finished products produced using this method are more costly. A cut of sandstone serves as the primary raw material and needs to be ground very finely. Additionally, a unique gluing compound is added to the raw materials during processing.

Various kinds of textiles cover the foundation. Experts guarantee that high-strength fiberglass is the best option. The fiberglass is placed into a special cabinet to dry after the gluing base has hardened. Using bulk technology, flexible stone is introduced to the building materials market as wallpaper.

Based on statistical data, this approach is not very common because it requires extra costs. As a result, there aren’t many manufacturers in this market that enable an entrepreneur to start his own flexible panel manufacturing company.

Reviews

Eugene, g. Vladivostok

We decided to make a major overhaul in the kitchen. We chose the material for a long time and stumbled upon a new for me, the original flexible stone. The plans from it were to make an apron. In appearance, the material is similar to the wallpaper, flexible, easily cut and bend, glued to the surface on the glue for tiles. After gluing, it is necessary to apply varnish to the “wallpaper”, preferably in two layers, so that it is easier to clean. This is a good purchase for me, because a flexible stone is an environmentally friendly, breathing, moreover, beautiful material that is suitable for decorating anything.

G. Kovel, Sergey We thought carefully before painting the facade of the commercial building. In the end, they chose between the ventilated facade and the "wet" facade; however, they did more research on this material after coming across flexible stones online. As a result, once we were familiar with the presentation, we concentrated on this decision, which clearly illustrated its rationale. It seems to have better qualities than marble plaster, and it’s reasonably priced.

Modern facade technology has advanced with the introduction of flexible stone thermal panels, which provide a flexible solution for both functional efficiency and aesthetic appeal. These panels combine the classic beauty of stone with the ease of installation of lightweight, low-maintenance materials. They are made of natural stone veneer adhered to a flexible backing.

These panels are particularly remarkable because they can be used with a wide range of architectural designs and structures. The panels blend in seamlessly, adding visual appeal to any building facade, whether they are used in traditional rural homes or modern urban settings. Their adaptability enables complex patterns and curves that are difficult to achieve with conventional stone cladding.

Flexible stone panels are excellent in terms of durability and insulation in addition to their aesthetic qualities. They add another degree of thermal insulation, which lowers energy usage and helps control indoor temperature. The improvement of overall comfort levels within the home and sustainable building practices depend heavily on this thermal efficiency.

Furthermore, these panels’ resilience guarantees long-term performance without sacrificing aesthetic appeal. They can be used in a variety of climates and environments because they are resilient to impact, UV rays, and weathering. Compared to traditional facade materials, this resilience results in a longer lifespan and lower maintenance costs.

In conclusion, architects, builders, and homeowners wishing to improve the aesthetics, functionality, and sustainability of building facades will find that flexible stone thermal panels present a strong alternative. These panels have the potential to completely alter the parameters of contemporary architectural design due to their unique combination of durability, thermal efficiency, and natural aesthetics.

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Vladislav Kondratyev

Builder with 8 year old experience in the decoration of facades. My team and I guarantee high quality work. We use only proven materials and technologies.

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