Laminated HPL panels for facades

Architects and builders are increasingly choosing laminated High Pressure Laminate (HPL) panels to improve the durability and aesthetic appeal of modern building facades. These panels are perfect for both residential and commercial projects because they are made to withstand the weather and come in a flexible range of colors, textures, and finishes.

Layers of Kraft paper infused with thermosetting resins are compressed under high pressure and temperature to create laminated HPL panels. A strong outer layer that is extremely resistant to impact, weathering, and UV radiation is produced during this manufacturing process. Because of this, HPL panels require less maintenance than traditional facade materials while still maintaining their appearance over time.

The design flexibility of HPL panels is one of their main benefits when used for facades. A vast range of hues and patterns, such as wood grain, stone textures, metallic finishes, and solid colors, are available to architects. This adaptability permits artistic freedom when creating facades that achieve particular architectural styles or blend in with the surroundings.

Laminated HPL panels have advantages beyond looks, like longevity and simplicity of installation. The lightweight and durable nature of these panels allows for simple installation procedures that cut down on labor costs and construction time. In addition to being resilient to stains, scratches, and graffiti, their long-lasting surface guarantees that the facade will look flawless with little maintenance.

Modern home facades can benefit from the adaptable and long-lasting nature of laminated HPL panels. These panels are well-known for their resilience to UV rays, weathering, and impact since they are composed of layers of paper that has been impregnated with resin. They are available in an extensive array of hues and textures, giving homeowners the ability to attain both visual appeal and practical functionality. The low-maintenance nature of HPL panels makes them an excellent choice for both new construction and facade renovations, as they improve the aesthetic appeal and lifespan of any type of home.

Characteristics of HPL panels

Layered slabs HPL is made up of multiple layers of cellulose that have been saturated with thermoreactive resins and decorative paper. A specialized press is used to carry out the manufacturing process under the influence of high pressure. The layered paper mass turns into a monolithic slab that cannot spread out when the resins thermally condense at a specific temperature and high pressure.

A laminated coating of acrylic covers the surface that is subjected to the pressure of the mass, shielding it from mechanical and atmospheric influences.

In addition, the panels produced under pressure come in a wide range of color combinations, are lightweight, do not conduct electricity, and essentially never burn.

dimensions

The density of HPL’s lining, which is roughly 1350–1550 kg/m3, is significantly higher than that of materials used in a comparable production of MDF.

One slab weighs approximately 8.7 kg and has a thickness of 6 mm. The facade panel’s 12 mm mass is not more than 14 kg.

Although there are variations in format standards, sheathing materials in the following sizes are typically used for interior decoration: 2.8 × 1.3 m, 3.05 × 1.3 m, and 3.66 × 1.54 m.

Standard pressure-pressed facade laminates measure 2.8–3.05 meters in length and 1.3 meters in width. Additionally, the lining thickness for the facade decoration can vary and range from 8 to 20 mm.

The laminated panel ends The facade lining has two options: it can be made flat or have crest-shaped grooves, which are typical of lining used for interior design.

Advantages and disadvantages

The following are some benefits of the panels:

1. HPL laminated panels relate to poorly ignited materials and never lose their shape under the influence of any atmospheric phenomena. At a density of 1185 g/cm 3, they freely withstand the temperature regime in the range -60/+80 degrees without any slightest deformation.
2. Made under the influence of high pressure, lining material It has a strong structure, High anti -aid resistance and resistance against the effects of ultraviolet rays of the sun. The panels under the influence of aggressive media do not crack, do not respond to chemicals and are not corroded.
3. Thanks to these properties, it is possible to make Large -format facade panels At the same time, compared with cassette slabs, about 30% of the material is saved.
4. External laminated shell has excellent anti -vandal properties. From their surfaces, you can easily be washed off with a solvent or water any paints, inscriptions and graffiti, not afraid to damage the original type of casing from HPL, while the panels do not scratch. All this makes it possible to mount a facade laminate even on the walls of basement floors.
5. The surface of laminated panels HPL It has no pores. This brings their water absorption to absolute zero, so that they are practically invulnerable to mold, rot and exposure to other different microorganisms. All these properties make it possible to use this finishing material in rooms where high sterility is required.
6. In the production of laminate casing components that can distinguish any harmful substances into the atmosphere are not used even under the influence of high temperature. In addition, laminated sheathing does not form static electricity and therefore do not attract dust.

The high cost of this material and the requirement to install a unique crate are its drawbacks. However, the least expensive option for finishing will be determined by dividing the total amount spent over the course of the service life, given its longevity (more than 50 years).

HPL plates decor

Compared to other facing materials, laminated casing, which is produced under high pressure, has the advantage of having any textured pattern repeatable on both sides. A large range of colors enable the creation of a distinctive interior and the realization of any design concept that can give the building’s facade a distinctive, memorable, and expressive look.

The most well-liked decor styles that buyers select most frequently are:

1. Plain color. Looks effective on any facade surface, while having the lowest cost.
2. Imitation of a wide variety of wood. Most often used in interior decoration, but you can mount them on the facade.
3. Decor for metal. Visually, walls can have the form of a profiled sheet coatings.
4. Imitation for natural or artificial stone.
5. Reproduction of a wide variety of unique decorative colors that are developed by design fantasies.
6. At the request of customers on laminated facade slabs, you can print almost any pattern or image, up to photos.
7. Facade panels can be made with 3D effect. And with an option with a perforated facade, they are supposed to have holes of various sizes and shapes.

Installation and use of facade panels

On a crate from the lower row, facade laminated plate installation is done. Using the construction level, the panel is installed horizontally (waterpasis). The mounted panels are spaced 3–6 mm apart, and it is advised to recheck their horizontal position after the first row is installed. In the event that a horizon violation is discovered, the subsequent row of facing laminate must be removed and installed.

Since there are no strict regulations in place for their installation, it can be done from either side or even the middle of the wall.

Crate for mounting HPL plates

The laminated casing is fastened to the wall or fence using a unique wooden or metal crate. A wooden framework should only be utilized indoors, in areas with low relative humidity.

Buildings with ventilated facades use crates that are mounted on metal or aluminum profiles.

Air can freely flow through the 30 mm ventilation gap that is created between the plates and the wall when profiles are firmly fixed to the wall with anchor dowels in an upright position.

With a hinged system of fastening facade sheathing, special "Mouth Piece" type hooks are used to ensure high-quality ventilation.

There is no glue used to attach the facade laminate to the building’s exterior walls.

Application

There are two ways to make high-pressure laminated facade sheathing:

• For lining the outer walls of buildings.
• For decoration of interior interior.

Laminated panels for facades have a density of over 1450 g/m^3, and their thickness ranges from 6 to 30 mm. Because they are affixed to a frame that is affixed to a metal profile, a gap opens up between the walls and the facade lining plates that allows air to flow freely and naturally ventilate the area between the panels and the walls.

Installing the windproof layer and adding thermal insulation to the house is possible because lining the facades does not require increasing the thickness of the external walls.

A lining meant for the interior has a thickness of 6–10 mm and a density of slightly less (1400 g/m3) than a facade. The most common uses for it are:

1. For the installation of plumbing cabins in office rooms and entertainment complexes.
2. In the manufacture of lockers for locker rooms, water parks, sports halls and other public institutions.
3. For wall cladding in laboratories and medical institutions.

Ten millimeter thick panels are classified as self-supporting slabs and are useful for making door leafs and other types of corp furniture for public areas. Furthermore, laminated sheathing can be used as ornamental cladding in highly humid rooms because of its high resistance to moisture.

Modern facade design can benefit from the adaptable and long-lasting nature of laminated HPL panels. Their multilayered design, made of kraft papers impregnated with resin, offers remarkable resistance to mechanical impact, weathering, and UV rays. Because of this, they are perfect for buildings, both residential and commercial, where durability and aesthetics are important factors.

The vast array of design options available for HPL panels is one of their most notable qualities. They are available in a wide range of hues, patterns, and textures, so architects and homeowners can create almost any style they want, from modern and sleek to rustic and textured. Because of their adaptability, HPL panels can be easily incorporated into a wide range of architectural designs, improving the facade’s aesthetic appeal.

In addition to being aesthetically pleasing, HPL panels are preferred because they require little upkeep. HPL panels are naturally stain-and dirt-resistant, unlike traditional facade materials that might need regular maintenance like painting or sealing. This guarantees that the facade will keep its original appearance with little effort, which lowers maintenance costs over time.

Moreover, HPL panels are renowned for their environmental friendliness. They help achieve green building certifications because they are produced with environmentally friendly methods and materials. They also have a long service life due to their durability and resistance to degradation, which minimizes the impact on the environment and lessens the need for frequent replacements.

To sum up, laminated HPL panels are an attractive, eco-friendly, and contemporary option for facade applications. These panels provide architects and homeowners with a long-lasting, low-maintenance solution without sacrificing design flexibility or environmental responsibility, whether they are utilized in new construction or renovation projects.

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