How to install facade cassettes for facing buildings

A common option for improving the durability and aesthetics of building exteriors are facade cassettes. These cassettes, sometimes referred to as cladding or facade panels, give the building a sleek, contemporary appearance while shielding it from the elements. Facade cassette installation requires a methodical approach to guarantee both practicality and aesthetic appeal.

Preparing the facade surface properly is essential before starting the installation process. This involves dusting, cleaning, and debris- and dirt-freeing the substrate. It is advisable to remove any paint or coatings that might prevent the cassettes from adhering. The longevity and final facade appearance depend on maintaining a smooth and clean surface.

The layout of the facade cassettes must be planned after the surface has been prepared. This entails figuring out where each cassette should be placed and measuring the area that needs to be covered. Alignment, pattern, and any other architectural features that might affect the placement should all be taken into account. A consistent and aesthetically pleasing installation is guaranteed by careful planning.

It’s crucial to adhere to the instructions and suggestions provided by the manufacturer when installing facade cassettes. Generally, cassettes are attached using adhesive systems or mechanical fasteners, based on the product and substrate. While adhesive systems offer a more seamless appearance without visible fasteners, mechanical fixings offer a robust attachment and are suitable for a variety of substrates.

Paying close attention to details during installation is essential to getting a polished finish. As specified by the manufacturer, each cassette needs to be firmly fastened to guarantee correct panel alignment and spacing. With careful handling and installation, damage can be avoided and the facade’s long-term durability is guaranteed.

It’s crucial to examine the finished project after installing the facade cassettes to look for any flaws or areas that might need touch-ups. Dealing with problems as soon as they arise guarantees that the facade protects the building and looks fantastic. Frequent upkeep, such as cleaning and inspection, contributes to the facade cassettes’ long-term functionality and appearance preservation.

Description and classification of cassettes

This material consists of volumetric-style metal profiles that are attached to the building’s facade using specialized fasteners. The cassettes are covered in polymer material. Nearly every shade is represented in the color palette.

The coating is an unique painted mixture with anti-corrosion qualities. The range of sizes is 0.7 – 1.5 mm. This technology falls into the ventilated facade category. For manufactured goods, material manufacturers need to possess the relevant quality certificates.

The product is constructed from aluminum, thin-leaved steel, or component material. Every category has advantages and disadvantages.

Steel cassettes

These products are heavy in comparison to other options. On the one hand, this results in increased strength and dependability. On the other hand, installation calls for a substantial labor resource. Steel facing elements are a popular choice for construction. Perfect for decorating high-rise buildings and commercial real estate. has a large color palette that allows for design.

Steel products weigh more than other types of cassettes, so the only requirement for galvanized materials is to calculate the strength of the fastening. It’s also important to take the building’s load into account. utilized for installation profiles composed of aluminum that has been galvanized. These metal facade cassettes are generally best suited for new construction with a stable foundation. Mounting the steel facade during restoration work is not advised.

Aluminum products

Possess a multitude of superior attributes concerning steel products. Because of their weight, facade cassettes can be produced by manufacturers, which speeds up the installation process. Moreover, these products exhibit durability. The expensive price of aluminum cassettes is a notable drawback.

Composite cassettes

These products have the benefit of being lightweight and inexpensive, which is made possible by their cellular structure. Ideal choice for decking out private homes and cabins. The use of composite cassettes has a number of drawbacks, including their instability and potential impact on the environment.

They frequently scorch the paint job. They are prone to deformation when the product overheats when exposed to sunlight. It is advised to only buy materials with certificates of conformance, as these attest to the quality guarantee provided by the manufacturer.

Advantages of cassettes for cladding

When weighed against drawbacks, cassettes for the facade offer several noteworthy benefits in relation to alternative finishing materials. These benefits include:

• high strength, long period of operation;
• minimized the load on the base of the building;
• is environmental and fire resistant finishing material;
• efficiency and ease of installation;
• Protection of the facade from environmental exposure at any time of the year.

The calculation of the material

Planning and calculation are crucial steps in a high-quality installation. In this instance, the system will mount without building errors thanks to the design. Furthermore, the computation will remove excess material and a significant amount of unnecessary trimmings. The following circumstances must be considered when calculating:

• structure of the base and frame;
• weather conditions, environmental environment, wind loads;
• direction of the installation system;
• the size of the distances between facing elements;
• facade ventilation;
• thermal extensions;
• the presence of the required and necessary holes;
• the use of enlighteners;
• the number and size of window and doorways;
• method of fastening, cassettes;
• The use of vapor barrier material, insulation.

Building exteriors can be made more aesthetically pleasing and durable by installing facade cassettes. The fundamental procedures and factors to be taken into account when installing facade cassettes—prefabricated panels used for cladding—are examined in this article. Every step is crucial to creating a long-lasting and aesthetically pleasing facade, from preparing the substrate and choosing the appropriate materials to making sure weatherproofing and installation techniques are followed. With a solid understanding of these principles, both professionals and homeowners can confidently navigate the installation process and use contemporary facade solutions to transform the appearance and functionality of their buildings.

Installation methods

There are two varieties of fastening products that can be used for installing the ventilated facade made of cassettes: visible and hidden.

Open installation

This technique involves inserting screws through the cassette’s hole and into the profile to secure it. The simplest and most practical method of installation is this one. Screw holes are drilled into the curved edges of cassettes used for these fastenings. One benefit of this approach is that it can be disassembled in the event that cassette replacement is required. Furthermore, the elements can be removed without the use of a specialized tool.

Hidden installation

The basic method of operation is to draw into the lower cassette and screw the upper part of the cassette into the profile. As a result, the only side of these products has holes for self-tapping screws and a curved edge. Because there is a hidden method of connection, the finished facade looks different from what is visible. The disadvantage is that the possibility of a partial element replacement is eliminated when cassettes are disassembled.

Installation of the ventilated facade

There are various phases to the facade installation process, and each one demands care and responsibility for accuracy and quality. Installing a profile crate, repairing the insulation, and setting up the required vapor barrier protection are all prerequisites before beginning the cassette installation process:

• Before starting, marking is made on the surface of the wall. Indicate the places of mounting brackets. Depending on the size of the building and the possibility, you can use a water or laser level. The marking begins with the bottom of the wall. Holes are made using a perforator. The brackets are fixed with anchors, the size of a concrete base of 8 mm, for brick – 10 mm. It is worth avoiding the installation of dowels in the seams of brickwork, because the strength of the fastening in these places is significantly reduced. If the installation of facade elements with a size of more than 70 cm is provided, then brackets are installed for an additional profile. A parony card laying is placed between the bracket and the wall.
• The next stage is to attach the racks of the crate on the bracket. Installation is carried out using bolts. The crate is performed on the entire surface of the wall, the joints must be firmly tightened.
• Further work provides for the laying of insulation material. The choice of insulation is made depending on the desires and capabilities of the customer, but it is necessary to take into account the characteristics of the material. It is recommended to use non -combustible insulation, which has low thermal conductivity. The installation of insulation is carried out using dowels with a large round hat. The approximate consumption is 5 dowels per 1 sq. m.
• The insulation must be protected from moisture, wind load, for which a special membrane canvas is used. It is attached on top of the insulation material with mandatory overlap of parts of the membrane among themselves. In some cases, protection can be additionally created using a waterproofing canvas.
• Next, the main vertical crate is installed using a hat profile. The height of the element allows you to create the necessary gap for ventilation of the facade. The basement is attached from below and the initial profile is installed. After all the components are assembled for fastening facing elements.
• Installation of facade cassettes begins with the lower part from the left angle of the wall (for a hidden installation method). With a visible mount, the beginning of the installation of facade cassettes does not matter, it can be made from any place. Before installing products from the side parts, it is necessary to remove the protective film.
• The creation of a beautiful appearance of the facade of the building does not end with the installation of cassettes. For the work to be completed completely, it is necessary to install athletes, platbands, slopes, internal and external corners and crutches. Only after that the building will receive a presentable look.

Storage and protection

It’s important to follow safety precautions and use tools that won’t harm the facade material or tarnish its face coating when working with it. It is not permitted to use fire or abrasive tools when caset cutting. The facing material will be ruined by the high temperature and sparks created during the cutting process.

With the exception of drainage system fasteners, you are unable to attach any more hinged components to the cassettes’ surface. First off, the project does not account for this increased load on the facade. Second, metal rusts quickly through holes drilled on its own. If signage, advertising shields, lighting fixtures, etc., need to be installed, they should be mounted straight to the wall.

The facade’s defense against moisture seeping in from the roof is another crucial element in ensuring its safety when it is in the right condition. Water running will damage the paint and appearance of the cassettes, so it’s important to maintain the plum and drainage system.

One practical and effective way to improve a building’s appearance and longevity is to install facade cassettes. When compared to conventional facade cladding techniques, these prefabricated panels have several advantages. They are simpler to handle and install because they are robust but lightweight. Additionally, this feature lessens the building’s structural load, which is advantageous for retrofitting projects.

Facade cassettes’ versatility in design is one of their main advantages. They give architects and designers more creative freedom to realize their aesthetic vision because they are available in a wide range of sizes, shapes, colors, and textures. A sleek modern appearance or a more traditional appearance is what you’re going for? There are cassette options to fit every kind of building and style.

Facade cassette installation is usually faster than other cladding techniques. The panels are made to be easily installed; frequently, they use hidden fastening methods that leave a smooth surface free of visible screws or fasteners. This not only improves appearance overall but also reduces need for ongoing maintenance.

Facade cassettes are also renowned for being strong and resistant to weather. These panels, which are composed of metal, composite materials, or high-pressure laminate, are made to resist a variety of challenging environmental factors, such as moisture, UV rays, and temperature swings. The facade will continue to be aesthetically pleasing and useful for many years to come thanks to its durability.

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