Facade cladding technology by porcelain

Facade cladding is essential for improving the exterior aesthetic appeal and durability of a building. Porcelain facade cladding is one novel technology that is becoming more and more popular. Because of its durability and adaptability, porcelain presents a special option for covering the exteriors of buildings in a way that is both fashionable and practical.

Applying thin porcelain tiles or panels to a building’s exterior is known as porcelain facade cladding. These tiles are perfect for long-term use without sacrificing their aesthetics or structural integrity because they are specifically made to resist a variety of weather conditions, UV exposure, and mechanical stresses.

The aesthetic versatility of porcelain is one of the main advantages when it comes to facade cladding. Porcelain tiles come in a broad variety of hues, patterns, and sheens, enabling architects and designers to realize a range of design concepts, from sleek, contemporary aesthetics to textured, rustic looks. Porcelain is a preferred material for both traditional and contemporary architectural styles because of its flexibility.

In addition to being aesthetically pleasing, porcelain facade cladding has useful benefits. Because porcelain tiles are non-porous, they are resistant to discoloration, mold growth, and moisture absorption. This characteristic makes maintenance easier and guarantees that the facade will always look flawless, even in harsh settings.

Technology for the manufacture of porcelain tiles

• Turning clay;
• quartz sand;
• clay with a high content of kaolins;
• feldspar;
• Mineral supplements acting as a pigment.

As you can see, there are no artificial ingredients—only natural ones. The ceramic finishing material is referred to as the composition of porcelain tiles.

The selection and grinding of the required components is the first step in the technical process. Every material is broken down independently and stored in designated receptacles. The ingredients are then combined in a dry form. Sends the dry mixture to the dry moisture.

Proceed to tile formation once it has dried. A dehydrated blend, containing no more than 7% moisture, is placed into ready-made molds and pressed. There are two stages to this process:

1. Removing air bubbles under a pressure of about 80 kg/m2.
2. Tile formation – 400 kg/m2 and more.

Following the press, the form is poisoned to remove any remaining moisture for further drying. Additionally, they are separated into sections and use lengthy furnaces to fire blanks, each with a distinct temperature range:

• 4000 s – preliminary heating;
• 9000 s – primary firing;
• 13000s – final firing. At this stage, the workpieces are reduced by 5-10% and the finished tile is obtained.

Because the tiles in the forms are in the last compartment of the furnace, where they are slowly cooling, it is impossible to remove the material from the furnace after such high temperatures.

It is crucial that the form be fired for a specific length of time at each temperature. The tile will become weaker if the materials do not fuse completely. The elements will rapidly attempt to change color if you overexpose.

Basic species

Manufacturers create a wide range of porcelain tile variations, even though their products are made entirely of natural materials. They differentiate according to the method of finish processing:

• Matte slabs – only the grinding process passes.

• Polished porcelain tile is additionally polished, due to which a glossy and smooth surface is obtained.

• Half -polished decoration is obtained through use when polishing more rude materials. The cost is slightly lower than the previous option.

• Satinated slabs have an original pattern. To create it on a dry mixture, a small amount of mineral salts is scattered even before firing. After rafting and get a beautiful ornament.

• The structured version is only matte. This is an imitation of natural materials. The process of creating such a tile is heavy, because the price is the most expensive.

Furthermore, you have the option to select the color of the items that will face the walls. Natural shades are available for selection from manufacturers.

• red;
• green;
• blue;
• sand;
• Brown.

Radical black options also exist.

The sizes of the plates vary. Small components measure 30 by 30 centimeters, while details span 120 by 180 centimeters. Experts advise selecting medium-sized tiles, ranging in size from 40 by 40 to 80 by 80 cm, to avoid packing too many into one area of the facade. Installing these parts is, in fact, simpler.

Advantages and disadvantages

Studying the benefits and drawbacks will help ensure that porcelain tile is appropriate in terms of appearance as well as technical and operational features. Let’s begin with the benefits of skin:

• Fire and environmental safety. It does not burn, and only natural substances are used for production.
• Stability with a sharp and frequent variation of temperature conditions.
• Moistenous properties.
• Additional possibilities of noise and thermal insulation.
• Simplicity of installation.
• Long life. Some manufacturers indicate the figure for more than 50 years, but if you take into account all the subtleties of installation, then this value can be increased.
• Unpretentious care. The surface does not accumulate dust and dirt, therefore it is easily cleansed by atmospheric precipitation. Water from a hose is suitable.
• Inertia to chemical and ultraviolet exposure. He does not react with cleaning agents if they are used. And for a long time retains the original appearance throughout the entire life.

Only two of the flaws stand out, but for some, they will be the deciding factors:

1. The large weight of individual elements of porcelain trim and the entire structure in general. If the project of the house does not take into account the use of such a facade decoration, then it is better to abandon this option. Otherwise, you need to strengthen the foundation and load -bearing walls, and this will tighten the decoration process and pull the additional costs.
2. Large cost of such facade decoration.

If these flaws are ignored, porcelain tile décor will eventually become a part of the home’s interior design.

Hotel hotel technology with a porcelain tile

If you want to finish the facade yourself, you’ll need to become familiar with the primary steps of the technological process as well as the techniques for attaching porcelain tile. There are two methods for repairing porcelain stoneware:

• Mechanical. Special stamps, rivets or screws are used. Suitable for installation on the frame of the ventilated facade.
• On adhesive solution. Fixed directly on the pre -leveled wall of the structure or stage of the staircase.

It is possible to combine mechanical and wet installation techniques. Regarding the technology itself, you must follow this schedule:

1. Preparation of the base. Cleansing of pollution and spots, removal of hinged elements, cramping of cracks and holes for fasteners, if necessary, aligning with a cement mortar. Necessarily the surface is treated with soil. The concrete base without flaws is not necessary.
2. If the installation method is selected on the principle of the ventilated facade, the frame is mounted.
3. Roading with porcelain tiles.

Mechanical mount

Using Klyamers, rivets, or self-tapping screws is the method used to install facing material. He is capable of:

• Open – a through hole is made in the tile, and the fasteners will be visible. So that the fasteners are not subjected to rapid corrosion choose options, galvanized or cover with paint suitable in shade.

• Hidden – holes are made in the end of the element for finishing. Then the fasteners will not be visible to others.

On glue

If you decide to decorate the building’s facade using a wet method, you must pay close attention to the base. Plaster will help to remove any potholes or protruding parts, so the surface should be flawless.

For facade work, they select a unique adhesive. He has to tolerate variations in temperature as well as mechanical stress. It’s also important to confirm that he can support a heavy load. The manufacturer has indicated such information on the packaging.

Attach porcelain tiles to a private home’s porch using adhesive. The technology remains the same; however, the surface is inaccessible for approximately three days following work completion to allow the glue to fully solidify.

Combined method

They use a combination of fasteners for a more dependable fix. After applying a small amount of glue to the tile and the frame, mechanical fastening is carried out once the glue has dried.

Fasteners can be positioned to be seen or hidden. In this case, the owner makes the better decision for himself.

Ventfasad

As previously mentioned, the ventilated facade principle can be applied when decorating a house’s facade with porcelain tiles. You must choose a trustworthy profile for a substantial structure. Purchasing a metal profile is preferable because a wooden beam might not be able to support the weight. Furthermore, the tree’s operational lines are fewer than its finish.

The ventilated facade frame is outfitted in accordance with the standard layout:

1. Marking and installing brackets.
2. Arrangement of waterproofing layers and laying insulation.
3. Fixing guides taking into account the size of the tiles. Be sure to check how smoothly the profiles are installed.

Tips on the cladding of the basement by porcelain tiles

Placing plates on top of cement mortar is not the best solution. The details can boil because the base is mechanically loaded continuously. In the event that it is decided to clad the base wet, you will need to select an appropriate adhesive. The steps and gluing procedure will be the same as for wall decoration.

However, the combined fixing method will be more dependable. Only metal profiles are used to install the crate, and the fasteners are concealed. There will be no needless insulation in the basement. Selecting materials that can withstand elevated humidity levels is highly recommended.

Material Durability	Porcelain cladding offers high durability against weathering and UV exposure, ensuring long-lasting facade protection.
Design Versatility	Available in various colors, textures, and finishes, porcelain allows for diverse aesthetic choices in facade design.

A state-of-the-art method for improving a building’s durability and aesthetic appeal is porcelain facade cladding technology. Porcelain is a preferred material for modern architectural designs because it is exceptionally resilient to weathering, UV rays, and scratches, unlike traditional materials like wood or vinyl.

The design adaptability of porcelain cladding is one of its main benefits. Porcelain tile manufacturers can create tiles with a broad variety of hues, patterns, and sheens, giving architects and designers the freedom to create almost any style they want, from sleek and modern to rustic and textured.

Porcelain cladding is valued for its low maintenance needs in addition to its visual appeal. Because of its non-porous surface, which lowers long-term maintenance costs by preventing dirt buildup and making cleaning easier. Because of their longevity, porcelain facades also hold up over time in terms of both appearance and structural integrity, allowing for minimal maintenance to preserve their original beauty.

In addition, porcelain cladding is less harmful to the environment than other facade materials. Because it is entirely recyclable and made from natural raw materials, it supports sustainable building techniques. It is a top option for projects that care about the environment because of its durability and energy-efficiency features, which further strengthen its environmental credentials.

To sum up, porcelain facade cladding technology is a creative way to improve the outside of buildings. It is an appealing option for architects, designers, and building owners who want to create aesthetically pleasing and long-lasting structures because of its combination of aesthetic versatility, durability, low maintenance, and environmental sustainability.

Porcelain facade cladding technology is revolutionizing the appearance and functionality of home exteriors. The combination of elegance and durability that porcelain provides improves both structural resilience and visual appeal. This article examines how porcelain cladding, which has advantages like weather resistance, low maintenance, and adaptability in design, changes facades. The future of architectural beauty and functionality is being shaped by porcelain facade technology, which is being used in both traditional country cottages and modern urban homes.

Video on the topic

Furniture of furniture facades with porcelain

Facial cladding by porcelain tiles – KEO House technology

House facade in 2024? Modern finishing material Flexible ceramics Phomi