Ceramic facade from clay -based panels

Greetings and welcome to "All about the facades of the house," where we will delve into the art and science of designing breathtaking exteriors that seamlessly combine aesthetics and practicality. This article explores the world of clay-based panel ceramic facades, a design option that blends modern architectural innovation with traditional craftsmanship.

Clay-based panel-made ceramic facades have a classic aesthetic appeal that combines elements of both modern and historical design. Natural clay is used to create these panels; it is then molded, fired, and glazed to give it a unique visual character and durability. The end result is a facade that strengthens a building’s visual appeal while offering strong defense against environmental factors.

The versatility of ceramic facades’ designs is one of their most notable qualities. They can be molded into a wide range of shapes and sizes, enabling designers and architects to express themselves creatively without compromising the integrity of the structure. Ceramic facades enhance the overall architectural aesthetics by adding a touch of sophistication and elegance to both residential and commercial buildings.

Ceramic facades made of clay-based panels are highly valued for their longevity and low upkeep needs in addition to their visual appeal. Because fired clay is naturally strong, it will not fade, crack, or corrode over time. Because of this, they are a sustainable option that lowers long-term maintenance costs by lowering the need for frequent repairs and replacements.

In summary, ceramic facades composed of panels made of clay embody a well-balanced combination of modern architectural innovation and tradition. For those looking to improve the aesthetic appeal and longevity of their building exteriors, they are a preferred option due to their inherent beauty, resilience, and adaptability in design.

Advantages	1. Environmentally friendly material. 2. Durable and resistant to weather conditions. 3. Wide range of colors and textures available. 4. Low maintenance requirements.
Considerations	1. Initial cost can be higher than other materials. 2. Installation requires skilled labor. 3. May require periodic sealing to maintain appearance. 4. Limited availability in some regions.

Advantages and disadvantages of facing material

You must consider the benefits and drawbacks of this material in order to design contemporary ceramic ventilated facades. Achieving strong quality and reliability indicators requires understanding the key subtleties. Among the benefits of use that are mentioned are:

• good water -repellent properties;
• absence of microcracks (safety warranty);
• excellent resistance to negative environmental conditions;
• frost resistance;
• resistance to temperature changes;
• Visual attractiveness.

A broad range that lets you select a design for any structure is another benefit. The tiles come in a variety of shapes and sizes.

One of the drawbacks is the heavy weight of the tiles. Panels made with porcelain tiles weigh between 25 and 35 kg per square meter. Natural clay sanctuaries can weigh between 35 and 75 kg/m2, depending on the product’s thickness. They are therefore only appropriate for use in situations where the building has a solid foundation.

Installation technology

The majority of ceramic facade tile types are installed on specially made frames. Panels for composite facades are an exception. A particular kind of tile requires a specific set of frame systems. Although you can create a frame by hand, this option will be the best.

Brackets are used to fasten the completed frame to the home’s wall. Moreover, the subsequent measures are implemented:

• A heater is laid between the brackets;
• Thermal insulation material is covered with a windproof membrane;
• The main elements of the frame are mounted – first vertical, then horizontal.

Fasteners for ceramic panel installation are already installed on the profiles of ready-made frame systems. They are directly hung with the facade lining. In addition, self-tapping screws or clip-cochines are used to secure the plates to the frame.

In the first example, the panel is already hung on the Kleimer, which is initially fixed to the frame. Through the technological holes in the tile, the screws are inserted into the second method. The house’s loading wall is immediately covered in composite panels. This calls for the use of a unique adhesive solution.

Advantages and disadvantages

Because ceramic panels are made entirely of natural raw materials, supporters of environmentally friendly materials have found them appealing. It is also not difficult to dispose of products that are broken or useless. The substance is appropriate for further processing.

However, there are a lot of additional advantages to ceramic tiles, including:

• high fire resistance;
• low hygroscopicity;
• well tolerate as high temperatures up to + 120? C, and low -up to -60? WITH;
• The facade does not require additional care, pollution is easily washed off with precipitation, since the material does not accumulate static electricity and does not attract dust;
• the wind protection of the building improves;
• thermal insulation qualities of walls increase;
• hollow elements improve sound insulation.

This material’s large mass is a drawback, as installing panels requires a fairly powerful subsystem. Usually, the design is constructed using the computation results as a guide.

Two drawbacks to ceramic products are their high cost and brittle tiles. The fact that the elements have low vapor permeability should be considered.

Some varieties of wall facing coatings

These days, Facade Kabanchik tile serves as a versatile facing material for pediments, walls, and stairs. This ceramic parallelepiped is the right shape and has two layers of glaze covering it. These tiles have two through holes for facing cladding at the end, which is evocative of the term "pork." The brick readily splits in two when the hammer is struck between the holes, creating two panels with a smooth front and geometrically rough back.

Installing this product on facade tiles is the only proven way to do so. In practice, the method has proven its worth. These tiles are cheap to produce, come in a variety of color combinations, and are long-lasting because of their robust outer layer for the house’s facade.

Clinker facade tiles for facing a house can be both correct and incorrect (designer) shapes and sizes. Very often, the installation of facade clinker tiles intersects with the landscape design of the house space. In the manufacture of clinker tiles for decoration of the facade, the clay mixture is not subjected to pressing, but by a high -temperature firing. For its production, special clay is used. As a result, a product is obtained with a glass surface. This product is rarely glanced or covered with enamel and used in areas with an increased degree of wear, including steps or pools. In terms of the degree of flinker, the clinker costs a step higher than such a material as marble.

Ceramic panels for the facade

Compared to alternative cladding options, ventilated facade systems offer advantages. They prolong the life of the buildings by removing excess moisture and offering high-quality ventilation. These systems’ components are made of a variety of materials, including ceramic panels for the facade.

Figure 1. The facade’s ceramic panels

These panels contribute to the building’s regal appearance. The material’s operational qualities are good. Because it is made of natural clay, facing tiles are valued for their environmental friendliness.

Features of installation

The following procedures are followed when cladding ceramic facade tiles:

1. Brackets are attached, they should be located in level.
2. Place the heater slabs and a windproof membrane, if necessary.
3. Install vertical guide.
4. A Klyammer is attached to the guide if it is terracotta, or a horizontal bar, if it is a clinker tile.
5. Below up the installation of cladding plates is carried out.

Therefore, before choosing ceramic tiles for the facade, it’s important to thoroughly consider all the benefits, drawbacks, and subtleties of the material. Working with him is challenging; the only thing that confuses some people is the way the joints are processed at the corners. The tiles can be fastened at the corners in two different ways: by overlapping them one on top of the other or by angling the backs of each tile 45 degrees. Don’t overlook the strengthening of the external corner’s design at the same time. With more vertical and horizontal guides, the structure can be strengthened.

Russia’s ceramic facades are a novel approach that maintains their ostentatious and distinctive appearance. Materials with a non-combustible nature tend to spread, especially on hospital and school buildings.

Ceramic facades tiles

Varieties of ceramic facade tiles

The exterior decoration of hinged facades is achieved through the use of facade ceramics, a versatile finishing material that offers both exceptional performance qualities and an appealing appearance. Compared to FASTARY PANELNA TODERAL The following types of facade ceramics are utilized when decorating facades:

Tiles for a terracotta facade. Clay is used to create this style of facade ceramics; artificial dyes are not used. Terracotta facade tiles are strengthened and given a natural pattern by firing at a temperature of over 12,000C for ten hours. Although terracotta ceramic panels have a presentable appearance and are durable, their technical qualities are far less than those of composite and clinker panels.

Panels for a clinker facade

The composite panels used for the facade are made of foamed polyurethane and have a ceramic coating on the exterior for protection. The primary benefit of these panels is their exceptional energy-saving qualities; among the warmest are their ventilated ceramic facades.

Advantages and disadvantages of ceramic facades

Ceramic ventilated facades are very common, even though they are rather expensive.The following benefits of ceramic panels for decoration explain this:

• A relatively small mass of panels allows you to use less massive frame systems. In addition, the easier the facade, the longer its service life.
• Facade tiles on a ceramic basis have high strength (190 – 230 MPa, depending on the type of tile used). Facing from such a tile reliably protects the insulation and waterproofing membrane from mechanical damage.
• A qualitatively mounted facade of ceramic tiles is a waterproof. The tile itself is also resistant to moisture.
• Unlike some other facade materials, ceramic tiles are immune to the effects of negative temperatures.
• Ceramic panels are refractory material, which significantly increases the fire safety of the building as a whole.

Moreover, it should be mentioned that ceramic facade panels maintain their original color over time even when exposed to UV light. This allows for significant cost savings in keeping the facade looking presentable. Ceramic facade panels have several drawbacks, such as their brittleness and fragility, in addition to their palette. These flaws can be addressed, though, by using improved clinker tiles and closely adhering to the installation and transportation guidelines (which typically include the manufacturer’s instructions).

Raw materials and production technology

Ceramic siding is typically made from different types of clay. Cement, natural coloring pigments, and fibrous mineral materials are utilized as additives. The following are the production stages:

1. Raw materials in certain proportions are kneaded in technological tanks (concrete mixers) to a certain consistency.
2. Raw mass spills in forms.
3. After vibrational clinics, the workpieces are placed in autoclave.
4. Depending on the technology, the effect of high pressure and temperature lasts from several hours to one day.

A crystalline-structured, long-lasting, and incredibly strong ceramic siding is the result of natural cooling. This structure gives the material exceptional moisture resistance as well as chemical inertia.

Ceramic facades made of clay-based panels are an elegant fusion of innovation and tradition in the field of modern architecture. With their organic textures and earthy colors, these adaptable panels not only add visual appeal to buildings but also provide outstanding sustainability and durability. These facades promise to revolutionize the facade landscape for years to come by utilizing the ageless material of clay to offer homeowners and architects alike a workable solution that combines aesthetic beauty with environmental responsibility.

Ceramic panels for facing “pros” and “against”

You must weigh the advantages and disadvantages of ceramic facade panels in order to choose a facing material wisely.

Benefits of ceramic panels:

1. Fucking clay does not absorb moisture, so the panels have water -repellent properties.
2. The material does not support combustion and provides a fire from a fire from a fire.
3. Ceramic tiles withstands very low and high temperatures, as well as temperature differences.
4. Ultraviolet rays do not affect the appearance of the tile. The cladding retains primordial beauty throughout the entire service life.
5. Atmospheric phenomena for tiles are not terrible.
6. You can choose not only color, but also the size, texture and shape of tiles for the implementation of the author"s design idea.
7. The facades are attractive and durable.

There are just two drawbacks to ceramic panels. This relates to the elevated fragility and high cost of the material. You must exercise extreme caution when moving, storing, and installing tiles to avoid damaging them and incurring additional expenses.

Varieties and features of ceramic panels

Ceramic tiles for facades are available in a wide array of styles in stores. Composite panels, clinker tiles, and terracotta are among the most popular products.

Clay, the raw material for terracotta panels, is burned for ten hours at a temperature of roughly 1200 s in a furnace. Artificial additives are not used in manufacturing. The material is strengthened and has a lovely texture thanks to technology. Although these panels last a long time, they are not as resistant to outside forces as composite materials and clinker tiles. They apply a hydrophobic coating to terracotta panels during the production process to increase their resistance to harsh environmental influences. As a result, products acquire antibacterial qualities and cleaning the facade from pollution is made easier.

Figure 2. Panels made of terracotta

Comparing clinker tiles to other ceramic products, the technical parameters are increased. Its thermal insulation and soundproofing qualities are superior. Clinker tiles can withstand even strong mechanical effects without showing any signs of damage. Clinker has the most appealing price when compared to other clay-based materials.

Figure 3: Clinker tiles

The foamed polyurethane used to make composite ceramic panels improves its ability to insulate against sound and heat. Ceramic coating protects synthetic material outside. We refer to this material as energy-saving. It is only used for wall cladding outside of homes; it is not used as a ventilated facade device. There is no use of the crate when installing thermal panels.

Figure 4: Ceramic composite panels

Documents that meet the legislative regulations

All ceramic face cladding products have been manufactured in compliance with GOST 13996-93 since 1995. The following attributes are controlled:

• The shape of the manufactured tiles for facades should be exclusively square or rectangular.
• The thickness of the product is only 7 or 9 mm.
• The dimensions of the tile are clearly regulated and should not go beyond 50*50 – 300*150 mm.
• 2 mm or 0.75 percent – permissible curvature of the material.
• The depth of the notch on the inside of the product is also clearly marked, the width of the seam during styling work is the permissible curvature of the angle of the tile carpet.

Ceramic tile facade decoration in the shape of a vibrant pattern on a panel

What requirements should panels meet for private houses

The panels are offered for purchase with different design performances. Their surface textures differ by a shade. In addition to serving an aesthetic purpose, products enhance existing features like insulation, wind, rain, and noise protection.

Panels have to be compliant with state standards. Furthermore, independent of the manufacturer’s location. Their structure can be single- or multi-layered, combined, equipped with extra insulation or not, or none at all.

Generally speaking, the metal panels have a thickness of 0.45 to 0.5 mm. Aluminum weighs 7 kg per m2, while galvanized panels weigh 9 kg per m2. Panels ought to stop moisture from entering from the inside. The metal’s poor thermal conductivity is 41 watts. Furthermore, these panels protect against electromagnetic radiation, which is a respectable thing.

Advantages of volumetric ceramics over other materials

Terracotta panels for facades are an innovative material that has many advantages when used:

• The positive aspects of the use of the ventilated facade are preserved;
• Absolutely not a fuel;
• resistance to temperature changes – it is designed for 150 freezing cycles;
• racks to atmospheric influences;
• allows you to qualitatively perform sound insulation;
• rich color scheme, consisting of natural colors of natural ceramics;

Installation of panels

Terracotta panel installation is easy to do on your own and doesn’t require any specialized knowledge. Additionally, you might think about hiring volumetric ceramics specialists for exterior wall decoration. Using the Klyimers, the ventilated facade technology is used to complete the finish.

After entering the information, you can see that this method has the following benefits:

• quick, high -quality and beautiful result;
• The result is a self -regulating system that itself removes excess moisture from the outer wall;
• the possibility of decorating any wall – without preliminary preparation
• high coefficient of noise absorption;
• durability;
• maintainability;
• absolute invisibility of installation elements;

Simple-to-install materials for fast and excellent exterior wall decoration of structures of any shape and size. Its application in low-rise and cottage construction is the most promising since it will provide buildings with thoroughness and environmental friendliness. You must place an order at our main office in order to purchase a terracotta. We collaborate with the areas, completing facade work with a guarantee of speed and effectiveness.

Our services’ cost will come as a welcome surprise to you. Our business strives to make you feel at ease.

Ceramic panels for ventilated facades

One crucial guideline to follow when installing ventilated facades is to pay attention to the distance between decorative panels and the wall. The latter are fastened to the consoles’ pre-mounted supporting profile.

This is how the ventilated facade with insulation device’s circuit is designed.

Are you going to go it alone? Make use of our advice!

Important: 1) Determine the wall-to-profile distance by measuring the thickness of the sheet insulation. 2) To prevent condensation buildup, pay attention to the air gap between the building’s wall and the tiles rather than just the open seams.

3) If the building is not higher than two stories, allow a minimum of 4 mm of space for the free outflow of any precipitation that has fallen inside. Although there is a maximum gap of 6 cm, construction of buildings with walls taller than 10 meters requires consideration of such figures. 4) Construct a crate using a steel or aluminum metal frame. The attachment system’s service life will be shortened multiple times, and the tree might not be able to support heavy tiles. Use only galvanized steel fasteners.

Install the panels in the following order:

1. Prepare the facade of the building, waterproof the walls, make markings for the frame taking into account the size of the bought ceramic panels.
2. Drill the holes for the brackets and install them.
3. Mount vertical belts on the console;
4. Lay thermal insulation materials and fix them with dowels.
5. Spend electric cables for lighting devices or video cameras.
6. Sove the horizontal rows of the cladding using the level.
7. Mount the transverse profile and klyammers.
8. Perform the cladding and clean the panels from pollution.

In no circumstances should the gas pipes behind the facade cladding be left open! Make sure to use a sleeve, as depicted in the figure, to protect the pipes if they pass through ceramic slabs.

Figure 5: Appropriate facade cladding where the gas pipe passes

The use of ceramic siding

Ceramic siding is becoming more and more popular for decorating municipal buildings due to its unique qualities. Due to limited knowledge and the inaccessibility of these panels in the market for finishing materials, there isn’t a high demand for private use. Large corporations and affluent individuals can now permit such a decoration for their mansions.

It is important to remember that this type of cladding makes practically any design idea a reality; a range of colors and textures for the panels will only aid in this. These panels closely resemble the structure of natural materials, making it difficult to believe they are artificial cladding.

After examining a novel finishing material like ceramic siding, it is important to remember that this kind of lining is still relatively uncommon and even exotic. This is caused by two things: first, our nation does not yet have production lines, and second, shipping goods from Japan is costly. However, it is apparent that customers will find this material in high demand as it becomes more accessible.

Varieties of panels

There are numerous varieties of ceramic panels made. Even though the production’s raw materials are identical, every modification has unique qualities.

Terracotta facade panels

The bulk of the products produced are terracotta panels. Tiles have a high strength because of the high firing temperature—which can reach 1500 degrees Celsius—and extrusion pressing.

External surfaces and dyes are not used in the creation of terracotta panels. Consequently, their technical attributes pale in comparison to those of other varieties of ceramic facade products.

Lover of eco-style are drawn to terracotta panels. This is a sturdy material in spite of its low technical attributes.

Clinker facade panels

These products are made as tiles that are flat. Terracotta facade panels are not as strong or resistant to adverse weather conditions as this material. There are strong indicators of sound and heat insulation in the facade clinker.

Products made of clinker are frequently looked at briefly. You can select material with ornaments and in different colors. In addition to being smooth, the surface’s texture mimics that of real stone, wood, and other materials.

The clinker tile is less expensive. This is the situation in which a successful price-to-quality ratio can be discussed.

Composite facade panels

These products’ ceramics and insulation are related. Foamed polyurethane has improved sound absorption, energy-saving properties, and heat insulation capabilities.

Thermal panels are another name for composite panels. Without the use of a crate, they are mounted straight to the building’s wall material. There is no use of thermal panels for ventilated facades.

Installation of terracotta panels

Three methods are available for mounting terracotta panels of any kind for the ventilated facade:

1. Installation in the classic way using standard and special Klyammers. For installation, in principle, any well-known subsystem is suitable, which the manufacturer of terracotta supplements with a special mount “Lastochkin tail” (“T”-shaped groove, which is mounted on a guide horizontal profile).
2. Fastening through special holes with self -tapping screws to the crate.
3. 19mm panels can be attached using special adhesive solutions.

There are no visible fasteners on the facade’s front side.

Installation of the crate

It is especially important to install the clinker tile crate if the wall is uneven or if mounting the ventilated hinged facade is required.

The following is the way the crate should be used:

• The fastening of the strips must be done in a horizontal position with self -tapping screws. It is not recommended to use brackets in this case;
• The step between the guides should be such that the panel is placed on three vertical guides;
• The lower horizontal rail should be attached to 20 (up to 40) cm above the soil line;
• The cracks between the wall and the profile (bar) must be sealed with foam.

The crate is facing using clinker tiles after being fastened.

The device of the ventilated facade using ceramic tiles

Because of the way the air flows in the area between the facing and the wall, the ventilated facade with ceramic cladding is designed to create a cozy atmosphere.

Furthermore, the structure’s walls are equipped with dependable protection against external influences, and the exterior of the room is effectively insulated upon installation of insulation in the facade structure.

The formation of a space between the wall, cladding, insulation, and facing layer is the primary characteristic of the ventilated facade. The ventilated facade requires a ventilation gap.

Regardless of whether insulation is present inside, the ventilated facade beneath ceramic tiles should be constructed so that a typical microclimate is created within the facade structure. Alternatively, a hinged ceramic facade can be equipped without an insulation system.

Types of panels on the material

All facade plates are categorized into ceramic, plastic, metal, fiber cement, thermal panels, and wood or wood fibers based on the material.

You can buy any of the panel types mentioned above in a specific color or with imitation wood, brick, stone, or tile underneath.

Characteristics

Brick decorative panels are a relatively new addition to the construction industry, but they quickly established themselves as the most widely used material for facading facades.

The following features of the product explain its enormous demand:

• High resistance to external environment. Panels are not afraid of moisture, temperature changes and ultraviolet radiation.
• Salt divorces are not formed on the surface of the material. This problem is often encountered when decorating facades by natural brick, which absorbs moisture well. Artificial analogues are protected from the appearance of raids, as they have a low absorption coefficient.

• Huge selection. Manufacturers represent panels of various colors and textures on the market. Particularly popular are products with imitation of red, yellow, white and beige brick. Thanks to such a chic assortment, it became possible to uniquely arrange the facade, giving it a beautiful and stylish look.
• Simplicity of installation. The installation of the material is carried out quickly and it can be performed independently, without resorting to the help of specialists. Since the panels are produced in large sizes, installation work does not require much time.
• Durability. The life of such a finish is identical to ordinary brickwork.
• Light weight. Due to the fact that products are manufactured according to modern technologies from polymers, they weigh little and significantly reduce the load on the foundation.

• Strength. The material withstands any mechanical loads and is considered much more reliable than siding.
• Fire safety. The panels are non -combustible and in the case of a fire have a minimum fire indicator.
• Good thermal conductivity. Most of the lineup is available with the presence of a special insulation, so such panels are warm and at the same time act as not only the decorative element, but also a high -quality heat insulator.

Regarding the facade material’s drawbacks, the primary drawback is its high cost. Furthermore, there are instances where hiring professionals to assist with the cladding of a building with a complex structure is necessary and will result in additional costs.

Advantages and disadvantages

As previously mentioned, the strength and longevity of ceramic plates for the facade are their primary advantages. The material can continue to function and maintain its high quality for over fifty years.

It’s also important to note additional qualities of the content that set it apart:

• There is no absorption of wet vapors. The baking technology clogs any microcracks, so moisture does not penetrate the material and does not lead to its cracking during freezing;
• preservation of operational qualities with a wide range of temperature fluctuations, which allows the tile to mount in any climatic conditions;
• Mechanical strength. The material is not afraid of blows, winds with sand, atmospheric precipitation;
• molds and mosses do not spread;
• color stability to ultraviolet rays;
• low thermal conductivity;
• Fire safety. The material does not burn and does not melting;
• Convenient and simple installation of tile products from ceramics.

Furthermore, ceramics emits no harmful substances and is a hygienic and environmentally friendly coating. It also doesn’t conduct electricity. presented in a broad range of colors, comes in various sizes and textures, doesn’t need special maintenance, and washes off in a natural rainfall.

Methods for the manufacture of facade tiles from ceramics

To avoid using too many technical jargon, ceramics can be simply described as clay that has had different, targeted additives added to it to give it unique strength and color. The primary process in this material’s manufacturing technology is firing. The process involves connecting mineral particles, which are the primary constituents of clay, at a temperature of roughly 1000–1500 degrees to form tiles that are strong enough to be mistaken for real stone.

After adding different ingredients, a clay mixture is combined until it has a uniform consistency. The resulting mass is then forced through the extruder’s holes to form the tiles themselves directly. If required, a thin layer of glaze—a mixture of salts and minerals—is then applied to the product’s surface. When the glaze is fried, it gives the tiles durability and brilliance. The facing tiles are burned in a unique tunnel-style furnace, cooled, and then delivered to the finished product warehouse as the last stage of the manufacturing process.

The final phase of tile manufacturing

A ceramic facade composed of panels made of clay gives homeowners a combination of sustainability, durability, and visual appeal. These panels have an earthy, classic appearance that goes well with a variety of architectural designs because they are made from natural clay materials. Ceramic facades provide design flexibility with a natural warmth that synthetic materials tend to lack, regardless of your preference for a traditional or modern exterior.

The longevity of ceramic facades is one of their main benefits. Clay-based panels provide long-term performance with little maintenance because they are resistant to weathering, UV rays, and temperature changes. This resilience guarantees that, even in severe weather, the exterior of your house will stay beautiful and colorful for many years. Furthermore, the inherent qualities of clay aid in the thermal regulation of buildings, improving energy efficiency and lowering expenses associated with heating and cooling.

Beyond their practical and aesthetic advantages, ceramic facades help achieve sustainability objectives. Considering that they are made of plentiful natural resources and require less energy to produce than synthetic counterparts, clay-based panels are less harmful to the environment. Over the course of the building’s lifecycle, their longevity also lessens the need for frequent replacements, thus reducing their ecological footprint.

Purchasing a ceramic facade is a commitment to quality, sustainability, and long-term value in addition to improving the aesthetic appeal of your house. Modern manufacturing methods have made these panels a flexible and environmentally responsible option for homeowners who want to combine environmentally conscious living with beautiful architecture.

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