Capture for sandwich panels: vacuum, fastening in the castle + DIY manufacture

Here at "All about the Facades of the House," we explore the nuances of building exteriors, with a particular emphasis on sandwich panels today. Sandwich panels are a common material choice in contemporary construction for both residential and commercial buildings because of their insulating qualities and lightweight design. They are made up of a core material, usually mineral wool or polyurethane foam, encased in two outer metal sheets, usually made of steel or aluminum.

There are various techniques used to fasten sandwich panels to the facade of a building. Using vacuum systems, which firmly hold panels in place without the need for additional mechanical fasteners, is one effective method. This process improves the panel’s insulating qualities by reducing thermal bridging and guaranteeing a sleek appearance.

The castle fastening system is another popular technique that is well-known for being durable and simple to install. By interlocking the panels using specifically crafted tabs or grooves, this technique produces a snug and secure fit. Castle fastening is a seamless aesthetic appeal that is perfect for both new construction and renovations, and it also improves the facade’s structural integrity.

Sandwich panels are a feasible project for do-it-yourself (DIY) enthusiasts to manufacture at home. To make their own panels, do-it-yourselfers just need to gather the supplies and follow some easy assembly instructions. In addition to providing creative freedom, this method may be more affordable for experimental or smaller-scale projects.

What is the capture and what it happens

Sandwich panels lack components, like reinforced concrete panels, that would make it easier for them to move horizontally and vertically in the air while maintaining their vertical position. Thus, special tools called captures are used to install the material.

Captures: a variety of mechanisms that fasten sandwich panels to lifting apparatuses and raise them to the necessary elevation.

Enough fragile material in Sip panels. Consequently, the exciting device needs to make sure that it moves carefully and with integrity. The equipment is also subject to additional requirements:

• sufficient strength capture, which will maintain the retention of the cargo even with the sharp operation of the crane cable brake;
• convenience work with building material, the possibility of turning, alignment during installation.

The piece makes use of a variety of fascinating devices:

• textile slings;
• mechanical captures;
• Vacuum devices.

Table 1: The price of various designs’ captures.

Type of equipment	Model	Price, rub.
Vacuum lift	Morvan	130 000
Club-glue	Len-old	4 300
The string cable	Ocalift	1 500
Capture for roofing sandwich panels	Ocalift	21 500

Take note: These devices are substantially different in price. The vacuum equipment used by construction companies is the priciest. Since the latter are unlikely to be more useful on the farm, renting them is more convenient.

This article examines several techniques for fastening cladding—more especially, sandwich panels—to the exterior of homes. We discuss the benefits of vacuum capture systems and the viability of interlocking mechanism fastening techniques. We also go over do-it-yourself methods for producing and installing these panels, offering homeowners who want to upgrade their home’s exterior with long-lasting and visually beautiful options some valuable information about viability and affordability.

Textile slings

One of the most popular and basic tools for moving goods is this one. Lifting tape with a width of 30 mm is used to make slings. The color of the tape is applied based on its breaking strength.

The Crouped sling is the second type. They have polished, painted surfaces and soft edges, making them ideal for carrying valuable and delicate cargo. The slings consist of a shell with incredibly durable polyester strands inside. Their quantity is determined by the tool’s capacity to raise.

Textile slings have to be accompanied by a passport and guarantee and are manufactured in compliance with GOST.

Prices for ribbon slings

Ribbon slings

The following are some benefits of textile slings:

• ease;
• flexibility;
• minimal damage to the polymer coating;
• affordable price;
• the ability to use even at temperatures up to -60 ° C.

Capture deficiency – damage threads surrounding sharp edges of a sandwich panel, particularly those composed of metal. As a result, damage must be regularly checked for on the captures.

Nonetheless, there are drawbacks to textile slings as well. The panels on the website are typically flat. As a result, installing slings presents challenges. Comparable issues occur when rastrop. In order to prevent the sheet from falling and the orientation from changing, the ribbons must be removed.

Take note! It is not advised to move long sandwich panels using such a capture. The reason for the ban is that the sling’s branches don’t make an angle that would allow the transported cargo to be fixed firmly.

Furthermore, there is a sharp bend that may cause harm to the building materials.

Mechanical type of grip

The following traits are used to categorize mechanical captures:

• captures mechanical type – lever, clamp, and t. D.;
• carrying capacity – up to half a ton of kg;
• The width of the disclosure – depends on the thickness of the wall or roofing material;
• The design of the frame – thick -headed or tubular.

Capture fellard

This is a traditional tool for packing and relocating different objects. parts of the tool: the main frame and a screw mechanism. With this kind of capture, sandwich panels with a maximum weight of 200 kg and a maximum thickness of 200 mm can be moved.

The central C-shaped frame of the capture-brubsis. The apparatus can be more useful if it has a telescopic structure. The steel ring is fastened into the frame by welding the eye to it. Up to three salted threaded bushing holes are located in one side wall. A corrugated rubber lining on the other side improves adherence to the plate’s surface.

The sleeve’s threaded hole is used to insert a handle, which has a corrugated rubber lining at the end. The handle is turned until the load is firmly fixed in order to fix the panel. The mobile element allows for the control of compression force. The regulatory mechanism’s existence guards against damage to the building materials.

The clamps are typically vivid hues like red and yellow. According to the safety precautions, staining in these colors is required.

Use traverse (also known as the transverse beam) if long panels need to be installed.

When working with a clip like this, the following considerations must be made:

• The effort of unilateral presses is from 70% total mass of the raised cargo;
• The larger the area of ​​the rubber lining, the less the likelihood of damage to the panel;
• The frame of the tubular structure reduce the total weight of the capture, although the bearing capacity of this does not decrease.

A threaded hairpin with a diameter of 32 mm fills the role of the C-shaped pit if the clamp grip’s carrying capacity is less than 250 kg. It has a rubberized coating on one side that the sliders travel along.

Lever clamp

This is a less common mechanical capture. Traction and rocker are the two components of the device, which resembles a unilateral breaking lever. One slider is active and the other is passive at the same time. The pharynx’s width is adjusted by the second slider. As with clamp models, rubber is used to trim the clamping portion of the rod.

On the lever’s other wall is the other compressive surface. The lever and ring are fused together. The craving shifts to the sandwich panel as the rocker falls due to the pressure of its own weight when the ring is pulled. Until the traverse is in the air, the load is maintained by the technical tension of the lever.

The requirement for more stringent care helps to explain why this mechanism is used infrequently. Additionally, at 350 kg or more, this tool has a good carrying capacity.

Take note! Lever captures should not be used in air that is colder than freezing.

"To the castle"

This kind of capture, which is a type of "spike-paz," is used rather infrequently despite its lengthy history. The panel is supported throughout its length by gaskets in order to move. This technique is only applied when the panels are installed horizontally.

The keyboard poses enough of a risk. when rigging is being done. A sandwich panel could break if the panel is moved because there is a potential that the lock will break. Long items do not use the "to the castle" fastening method.

Wrestling drilling

When there is vertical panel installation, this type of capture is employed. Sandwich panels are drilled, and the hole is filled with a capture pin. The concurrently formed holes are then concealed by fasteners or style items.

The capture method has numerous shortcomings.

• Building material is damaged;
• It is not always possible to achieve an accurate drilling of holes on both sides;
• you need to place a pin at an angle 90 ° to the plane of the panel and parallel to the lifting mechanism.

Long and heavy panels cannot be lifted using this method.

Vacuum captures

Equipment for vacuum lifting is designed to lift objects with improper structures that obstruct airflow. These consist of sandwich panels among others. The utilization of force, which is created during the release, is the foundation for how this equipment operates.

Due to the unique drive incorporated into its design, this lifting apparatus is the most challenging.

The parts of the capture are as follows:

The apparatus is hung from the lifting crane’s hook. The piston lowers and air from the cylinder is forced out of the valve through the hole when the sucker is applied to the panel’s working surface.

Јток тяги опускается, как насадка контактирует с поверхностью груза. Subsequently, the track switch shuts off the valve hole, causing the cylinder’s pressure to rise and intensify upon pressing the panel.

The vacuum equipment’s working part is where the panel is attached in the following manner:

• put the suction cup on the surface;
• include the pump in air pumping mode;
• suction cups tightly pestering a sandwich panel.

Citation! Suckers can occasionally take the shape of flat plates. They have numerous holes, each one intended for a specific detail.

The suction itself is made up of a rubber ring and cover made of silicone or nitrile, among other elastic materials. typically convex suckers, but occasionally they take the shape of a rectangular bowl.

When discussing the advantages of vacuum grips, they take into account the fact that they can be applied to any material with the proper surface geometry. The low chance of damage is an additional benefit. If specific conditions are met, the device can function in a wide temperature range, including negative temperatures. It is possible to use it with any kind of lifting mechanism. The ascent is both horizontal and vertical.

Regarding the flaws, they observe:

• limited power of attraction per unit area;
• The design is highly elasticity, so the accuracy of the basing is not always accurate;
• It takes some time to create a vacuum.

One of the main benefits of vacuum equipment is that it makes installation possible on an inclined plane. This kind of requirement comes up, for instance, when installing roofing fences. It doesn’t matter how the profiles are created.

The suction cups are positioned in the exact center of the panel to ensure a uniform load on the vehicle that raises the cargo. When multiple of these components are employed, their distribution is uniform. It is possible to move fairly heavy objects with multiple suction cups; the number of cups does not affect the object’s thickness. This is yet another important benefit of vacuum grips.

These pieces of equipment are also practical because they offer a high level of safety. even in the event that an equipment emergency occurs. Certain mechanisms come with backup units that let you keep the raised goods in place for an extended period of time.

Even on 360°, the panels can be deployed thanks to vacuum captures. The fact that the suction cups can be attached straight out of the package further shortens the operating time and improves performance of the device.

Prices for vacuum suckers

Vacuum suction cup

Safety measures when working with vacuum grips

It is essential to thoroughly read the manufacturer’s instructions regarding equipment operation before beginning any work. Following these instructions incorrectly can result in fatalities or major injuries.

These factors ought to be considered:

• carrying capacity;
• own weight;
• The degree of compensation of irregularities;
• turning possibilities;
• operating temperature and weather conditions.

If there is a film coating protecting the load, it is removed before work begins. Suckers are inspected for cracks and other damage, cleaned, and greased as needed. Solvents, gasoline, and other chemicals that can harm rubber cannot be used for this purpose.

If the vacuum grips device has only one vacuum circuit, then an additional safety device is used. Insurance: These belts are attached to the capture with hooks. Before the suction cup is attached, the area of suspected contact is always cleaned and dried. Both before and after the task is finished, the battery must be charged.

Take note! If a weak clutch is detected by the vacuumer, a warning signal will sound and the capture cannot be operated.

Safety Rules for the installation of sandwich panels

Jobs are ready before they begin:

• mark dangerous zones;
• protect openings;
• post inscriptions that warn of danger;
• install construction forests, the height of the fence should not exceed 1 m;
• If you work at night or in cloudy weather, provide sufficient lighting of the working zones.

Take note! The slings are examined during the preparatory phase and captured by double load.

Sandwich panels can be used by adults who are at least eighteen years old. They have to enroll in a safety class.

Ought to be taken into account, particularly the wind speed.

There are two ways to install panels: horizontally and vertically. The approach is decided upon prior to work commencing.

If the mass of the item exceeds what is permitted for capture, lifting it is not possible.

• operation of faulty or undercooling equipment;
• apply lifting tools if the data on the carrying capacity is poorly read;
• lift damaged goods;
• lift goods when people are under them.

The only place where sandwich panels can rise when moving in any direction with mechanized tools is in their longitudinal position. Fun gadgets are adhering to the softer, side walls with the sheets.

Prices for sandwich panels

Sandwich panels

The choice of materials, such as sandwich panels, can significantly improve both the aesthetics and functionality of the facade of your home. Sandwich panels are a common choice for contemporary building because of their adaptability and durability. Vacuum sealing and locking mechanisms are two popular sandwich panel attachment techniques.

In order to ensure a uniform and secure fit, vacuum sealing entails applying pressure to the panels against the structure using a vacuum. By removing air gaps, this technique not only creates a seamless appearance but also enhances insulating qualities. Because it needs specific tools and knowledge, it’s best suited for professional installations where accuracy is essential.

However, fastening in the castle entails utilizing tongue-and-groove or comparable mechanisms to interlock the panels. Compared to vacuum sealing, this method can be more accommodating in terms of alignment and allows for an easier installation process. This method can be more manageable for smaller projects and is often appealing to do-it-yourself enthusiasts because it requires fewer specialized tools.

Sandwich panel DIY manufacturing is also an option for those who prefer a hands-on approach. Homeowners can personalize designs to fit their unique architectural specifications and aesthetic preferences by making their own panels. This method offers creative flexibility and possible cost savings, but it also necessitates meticulous planning and adherence to safety regulations.

Vacuum sealing, locking mechanisms, or do-it-yourself fabrication are all viable options; the best approach will ultimately depend on your desired result, budget, and level of expertise. Every strategy has benefits, ranging from expert-level accuracy to the fulfillment of creating your own facade components. Homeowners can design facade projects that are both aesthetically pleasing and functionally efficient by knowing these techniques and making educated decisions.

Video on the topic

Capture fellar for sandwich panels.

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