Brick clinker facing

Brick clinker facing is a common option for improving a building’s external appearance and longevity. It entails the use of clinkers, or specially fired bricks, which are intended to endure inclement weather and hold their color over time. Both traditional and modern architectural styles are complemented by the robust, natural appearance of this type of facing.

Resilience is one of the main benefits of brick clinker facing. Because clinker bricks are fired at extremely high temperatures, they have a high level of resistance to moisture, fading, and temperature changes. Compared to other materials, this durability guarantees that the facade will last for many years and remain aesthetically pleasing and structurally sound with little upkeep.

Brick clinker facing also provides a multitude of design options. Because these bricks are available in a variety of hues, textures, and sizes, architects and homeowners can design distinctive patterns and combos. Clinker bricks have the power to dramatically improve a building’s aesthetic appeal, whether they are utilized as the entire facade covering or in conjunction with other materials like stone or wood.

Brick clinker facing has practical and aesthetic advantages in addition to being energy-efficient. By absorbing and gradually releasing heat, clinker bricks’ thermal mass helps control interior temperature and lessens the need for artificial heating and cooling. This feature not only increases comfort levels over time but also reduces energy expenses.

Of course! The following is a thesis statement for your "Brick Clinker Facing" article: We examine the special characteristics of brick clinker facing and how it can be used to improve the outside of your house. The advantages of clinker bricks are examined in this article, including their resilience, visual appeal, and useful aspects like installation and maintenance. Whether you’re building from scratch or renovating, knowing the benefits of brick clinker facing will help you make decisions that will result in a durable and aesthetically pleasing facade.

Physical and operational indicators of clinker brick

Making the best use decision for clinker brick will be possible if one is aware of both its advantages and disadvantages. GOST positions – GOST 530–2012 – specify technical parameters, requirements for physical characteristics, resistance to aggressive chemical compounds, and linear dimensions.

GOST 530-22. Brick and ceramic stone. File for downloading

"Skinny clay" is used to manufacture clinker; the primary distinction is the higher proportion of quartz sand. Rocks made of volcanic basalt can be added to enhance properties. Glass made of natural volcanic basalt. As we’ve already discussed, natural elements or mineral additions control the color. Although the products are more expensive due to the second production technology, it is more appealing and allows for the creation of a large variety of uniform color solutions.

Table of physical properties for various clinker material types

Clinker brick facade

Individual clinker brick

Clinker brick for paving

The technical features of clinker brick

Prices for various types of clinker brick

Clinker brick

Positive qualities of clinker brick

The benefits that the clinker offers

1. High indicators of compression and bending resistance. In this indicator, the material exceeds ordinary brick at least twice. Builders use a clinker to build loaded load -bearing architectural elements.
2. Low moisture absorption. Due to this characteristic, clinker brick can be used as a material for the masonry of the basement, for external structures without the need to protect against atmospheric precipitation. Ordinary brick can absorb up to 25% moisture from dry weight. A large amount of moisture destroys the structure of brick during freezing.
3. High resistance to mechanical damage. The surface of the brick does not lose its original properties for the entire period of operation. Facing does not require care, it is not washed and not painted, the surfaces are not plastered.
4. Low porosity. In addition to water resistance, low porosity prevents the appearance on the front surface of mosses. The front surface has almost no microscopic pores, dust does not accumulate in them and mosses do not grow. Plant roots quickly destroy red brick, to protect special measures to be taken. The clinker facades are much easier and cheaper to contain in its original form.

The high decorative and functional characteristics of clinker brick

Regretfully, there are a lot of negative aspects to the content.

1. High specific gravity. Low porosity causes mass increase. As a result, while working with clinker brick, you need to take into account the increase in the load on the foundations. Not all old buildings can be faced with such material without preliminary preparation, often you have to perform a complex of complex construction measures to strengthen foundations. And this is very expensive and long, significantly increases the estimated cost of facing work.
2. Low vapor permeability minimizes the effectiveness of natural ventilation of structural elements of the building. It is necessary to provide for the arrangement of additional frauds, which reduces indicators of energy efficiency of houses. The more effective the natural ventilation, the higher thermal losses, you also need to know about this.
3. The clinker does not absorb moisture. This property has a significant impact on styling technology. If ordinary brick quickly absorbs moisture from a cement-sand mortar, then clinker brick does not have such properties. As a result – the solution must be prepared using a separate technology or use special expensive mixtures during masonry.

Particular mixtures are used for masonry.

The cost of clinker brick for the facade is high.

The objective information of clinker brick’s operational and physical indicators, along with a description of its benefits and drawbacks, will be the main source of information when selecting a material to clad buildings for a variety of uses. Furthermore, developers will have the chance to weigh the benefits against the price.

One and a half (2NF) 250 × 120 × 88 mm, double (2.1 NF) 250 × 120 × 140 mm, and single brick (1 NF) 250 × 120 × 65 mm are the standard dimensions. However, some manufacturers impose their own technical requirements (TU) on their products; consequently, not all building materials are included in the standard sizes.

Table of Clinker Brick Sizes

European standard (0.7 NF) has dimensions 250 × 85 × 65 mm. Incomplete species “quarter”, “half”, “three quarters” are produced. The clinker modular block (1.3 NF) has dimensions 288 × 138 × 65 mm. During the calculations of the required amount of materials, make this information in mind. Disruptions in size cannot exceed ± 4 mm in length, ± 3 mm in width and ± 2 mm in thickness. The non -parallelism of planes and faces cannot exceed ± 3 mm. The more new equipment and more responsible employees of the manufacturer, the more precisely the size of the output. Do not try to purchase products of a cheap segment, in the end of the saving will turn from loss.

Typical sizes and shapes for clinker brick

Building technology by clinker brick

As previously noted, clinker brick has different requirements for a cement-sand mortar than regular brick; only a skilled mason can make significant preparations. He alone is aware of how much less water should be used while accounting for the location of the masonry and the weather. If not, the degree of adhesion and seam thickness will be altered, which will have a detrimental effect on the faced wall’s appearance and stability indicators.

Buildings can be covered with siding both during and after wall construction. Furthermore, the facade may be further insulated during the facing process.

We will provide you with a detailed explanation of every kind of work, taking into account each technology in turn. Let’s discuss the potential errors made by unskilled masons.

Using bricks with faces

Cladding buildings without insulation

The technique is most frequently applied when repairing older buildings with adequate energy-saving indicators. General guidelines for all forms of cladding: use only river sand without adding clay, increase the cement content, and have a slightly higher viscosity than for masonry with regular red bricks.

A camel wagger, a bulk hammer, a roulette, metal square rods with a side length of 6 to 10 mm, a trowel, and specialized tools for internal or external extensions are required for facing work.

Tools for laying bricks

The brick’s glittering hammer (brick brick)

At the construction store, you can buy metal or plastic tools to level the thickness of the seams. How to work for them, as well as the benefits and drawbacks, will be discussed below.

Masonry tools

Prices for building levels

Construction levels

And the final one. When facing, masonry quality must meet far higher standards than when laying walls. As such, these tasks are limited to masters who possess a great deal of actual masonry experience.

Step 1: Examining the bearing walls and foundation for damage. A crucial note: proceed with extreme caution during this process.It will be necessary to disassemble the completed cladding in order to fix any mistakes that were found during the facing process. What should be considered and how to make a check?

The width of the foundation should be at least the width of the brick. If this is not the case, then you will have to use other building materials for cladding. If the surface of the tape has lost its strength, but it is necessary to remove the exfolved areas, clean and pour a layer of new concrete. For clinker brick, it is not necessary to make a hydro-barrier, but practices recommend still laying roofing material. Check the horizontality of the tape, align the rows of the cladding due to a change in the thickness of the layer of the solution – the attractiveness of the appearance of the wall is lost.

Verifying the foundation’s horizontality

Verifying the wall’s verticality

Step 2. Put the first row of facing brick without solution. Start from one of the corners and head to the opposite. If the last brick in the corner protrudes too much or vice versa, its length is not enough for the overlap, then try to shift the entire row to the left or right. I can’t find the optimal position – you have to cut a brick. Measure the length with a tape measure, make the cut as even as possible. Such cut bricks need to have as much as there are rows of cladding. You can immediately prepare a few pieces, or you can measure and cut each separately as needed. How to cover door and window openings we will tell below. The laying of the first row is a very important point, you need to stop on it separately.

The arrangement of the first brick row

1. Decide whether you are doing a flood with a foundation or with a fiber. If the base is posted, then you should make an entry of approximately 2-3 cm.
2. Install the first clinker brick on the angle. Lay out all the subsequent ones taking into account the width of the seam. For control, take the devices that you will use during masonry. In the same way, decompose the first row around the entire perimeter of the house. The foundation tape is uneven, bricks have a different height of the gap, you need to control the minimum gap, the maximum during the work will decrease to the standard.

Constructing the first brick of the answer

Sensible guidance. Use multiple very short bricks during masonry, but a little with a length difference of no more than a centimeter, to make a trouble spot less noticeable.

Will need to make some brick cuts, which adds a little complexity to the facing process. However, the issue is resolved expertly and is no longer noticeable. And one last thing. Only after the entire perimeter of tape is laid out will you discover the precise seam width. You will eventually find out the precise seam width after learning the layout and brick shifts, so start fitting with eight millimeters. Choose the size of metal rods for facing based on these data.

Step 3: Make a mortar with cement and sand. Since clinker does not absorb water—as we have already mentioned—make the solution a little thicker. Every four to five rows, if the cladding is installed using a non-standard brick width, you must take a day or two off from work to allow the solution to solidify. This does not imply that building work ends; instead, it simply moves on to the next wall’s decoration and so forth around the house.

How to get a solution ready

Vital. Make sure to filter or purchase clean sand from warehouses for the solution. Small pebbles will cause issues when doing masonry; you’ll need to take out the pebble and the stacked brick. If not, there will be an uneven seam, which cannot be strongly permitted.

Assemble every tool; they ought to be nearby. Avoid using too much solution because cladding takes a lot longer to complete than wall laying. The solution will have time to solidify or permeate into the fractions. To restore its properties, the first and second require more work. You must begin aligning with the structure’s corners.

Masonry of angles

A critical and responsible moment. Then, the entire cladding will match the corners; any error could be disastrous.

Step 1: Apply a layer of solution approximately 1 centimeter thick to the foundation tape. If the tape’s unevenness concerns you, you can apply a layer two centimeters thick. You will be able to tolerate the first lower row of cladding’s horizontality in the future because of this.

Arranging the first row’s solution

Step 2: Add roughly four to five bricks to complete the corner’s height. To accomplish this, the first row needs to be four bricks long, and each subsequent row needs to be half a brick long. Place the first row of corners, paying close attention to its level vertical and horizontal positioning. Use the handle of a trowel or a hammer to lightly tap the bricks’ surface to align the position. Devices that can be bought or made at home can regulate the thickness of the seam where the brick ends adjoin. We will explain what they are and how to use them in the article.

Step 3: Continue to carefully raise the angle while double-checking its location on all planes. Utilizing specialized equipment, measure the seam thickness.

Enter the wall’s second angle based on the same algorithm. If cladding technology is needed, all of the building’s angles can be made right away. The number of them will vary based on the structure’s architectural characteristics. You can then begin facing the wall’s surfaces.

We dispersed the wall’s bottom row in between the corners.

Sensible guidance. If you lack sufficient experience, make sure to control the seam thickness using a variety of devices. Devices can be purchased from a factory store or manufactured on their own.

The act of confronting the residence

Closing of the brick facade

Homemade seam thickness controls

To create a seam of the same thickness, squares, hexagons or a katanka of the corresponding sizes are used. For a horizontal seam, you need twigs of about 50 cm long, the vertical seam is controlled by rods about 15 cm long. The main condition for all rods is that they should be as smooth as possible. The thickness is selected taking into account the required sample sizes, during the cladding it is recommended about eight millimeters. Before you start lining, pull the rope between the corners along the level of the front surface, make sure that it does not sag. It controls the position of bricks. For each new row, you need to raise the rope in the corners. Когда высота облицовки сравнялась с высотой углов – приступайте к кладке новых углов и той же высоты. When and how to wrap the seams, we will tell further. How to use devices?

Step 1: Prepare a container with mass, a trowel, and rods before beginning to lay a horizontal seam.

Step 2: Place a long bar, which should rest on roughly three bricks at once, on a row of bricks. The edge of the bricks and the rod’s outer line ought to coincide.

The rod regulates the seam’s thickness.

Step 3: Position the mass on thicker bricks than the bar’s thickness beneath the outflow.

Step 4: Comers a mass layer. Keep the trowel slightly angled at the same time. After sliding one side along the bar, the second side should align the mass. In no circumstance should the thickness of the mass from the opposing side be less than or equal to the height of the bar. The truth is that you can align horizontality by lightly tapping a hammer over the brick’s towering portion. It will need to be removed and the solution must be re-laid if it is below the horizontal level.

Step 5: Align the position of a short bar in the corner by leaning it against the brick’s end.

Step 6: Apply a smooth cement-sand mortar. Additionally, with a margin on the brick’s opposing side.

Step 7: Position the brick correctly and set it in place. For this, use a hoe or trowel.

Step 8: If the horizontal bar’s length is insufficient, remove it and place it somewhere else. If the bar is even and smooth, you will need to stretch along the seam rather than remove it entirely. This technology dramatically speeds up the masonry if dexterity is required; you won’t need to wipe the seams, and your workload will be greatly reduced.

How to install a brick using a rod for an extension

Sensible guidance. Beginning with the wall’s opposite facade, line the house. If there are small mistakes, nobody will notice them. And even more. You can obtain practical masonry experience while working, which is crucial. You can be certain that every row will be completed considerably quicker and with greater smoothness and beauty.

Factory devices

We advise utilizing a mason’s plastic kit. It is made up of two accessories: one for the vertical seam and one for the horizontal seam. The set speeds up the cladding process, improves quality, and enables you to create a solution with uniform thickness on bricks. The bricks in each row can also be moved; they are automatically aligned along a single line. Cons: Because the first row arrangement determines the seam thickness, it is not possible to change it. Another disadvantage is that the device’s short length makes the task more difficult when sewing a horizontal seam.

Brick cladding

Vital. Purchase modifications for clinker brick dimensions.

How are plastic devices to be used?

Step 1: Place the apparatus on the bricks, toss in the solution, and then use a trowel to alternately remove the excess.

Structure for organizing the solution and seam formation

Step 2: Relocate the plastic frame to an open area and carry out the same procedure. Keep inserting the mass between three and four bricks. The back side of the template will level the surface and equally remove any excess solution as it moves.

Step 3: Position the first brick and press it a little before squeezing the mass by lightly tapping the surface. It is not required to verify the position if experience is present. Perform these kinds of checks in a few rows; if issues are found, address them in multiple receptions.

Step 4: Place a smaller gadget at the end of the brick that has been laid, toss the mass, and align it. Before the squeezing begins, place the next brick and gently move it to the masses that are already lying there.

Masonry block using an automated apparatus

Such tools are not used by seasoned artisans, and novices will assist in starting to fill their hands. As we previously stated, the layout of the first row must come before determining the precise width of the solution. This is a drawback because the device has set parameters and the seam thickness varies depending on how it falls.

How to make jumpers

Cladding made of brick. overlapping the initial opening

Use twigs or metal corners for jumpers. If the corner measures 100 x 100 mm, you can place one; if it is smaller, place two shelves, one on each side of the brick. The diameter determines how many rods are needed, but two must always be present. The seam’s thickness cannot be greater than the rods’ diameter.

After the cladding is finished, the metal should be cleaned of rust and coated with a premium primer. The surface will then be painted the desired color. The jumper’s stops on either side of the opening are at least 15 centimeters long. Wearing jumpers too thick is not recommended for two reasons. First, the elements should only be weighted down until the solution hardens; after that, they should be under the least amount of strain. Furthermore, it is challenging to overly create thick jumpers, which detracts from the building’s overall aesthetic.

Plan to reinforce the opening

Switching

An important point, the complexity depends on the correctness of the chosen time. You can find advice to put the seams 3-4 days after the end of work. Do not take into account such recommendations, they are given by those that never did anything with their own hands. After 3-4 days, the cement mortar will completely freeze, you will have to scratch the surface with great effort to level the seam. When exactly to proceed to the decomposition depends on the masonry speed. The more practical experience, the more bricks you will have time to put. Focusing on the state of the solution. As soon as it resembles soft plasticine, proceed to aligning the seams.

Types of stitching

Types and techniques for sewing

Growing can be:

• concave or convex. The most complex species, you can only steal on a relatively fresh solution. The convex part of the solution should lie in the same plane with bricks;
• straight with deepening or cutting. The first is most often used due to simplicity and versatility. The second is used only by the most experienced masters on high quality bricks. It requires large practical skills, the plane of the embroidery should exactly coincide with the plane of facing bricks;
• single or two -cut. It is rarely used, for the most part for decorating decorative architectural elements.

A brick-based tool for placing masonry sutures

Drawing instruments can be made from homemade materials, such as plastic, wood, or metal, or they can be bought from stores.

Sensible guidance. Any kind of extension should have a width that is marginally less than the seam thickness. The truth is that some plots will always be a few millimeters wider than others, and the ideal thickness parameters will never be reached throughout the entire house. The gadget ought to function flawlessly and without any hiccups.

The trickiest method of extension is to use unique colored decorative mixtures. We will talk about it in depth.

Step 1: Remove the metal brush and use it to clean the seams in the solution down to a depth of 8 to 10 millimeters. Then, use a brush with a hard pile to remove any remaining dust and the remaining solution.

Masonry made of bricks before seaming

Getting the brickwork ready

Step 2: It is advised to moisten the sutures with water once they are totally dry. For this, use watering hoses or sprayers.

Vital. If any filthy streams were visible on the cladding’s front surface, wipe them off with a clean cloth or rinse them right away.

Step 3: Create a unique expansion strategy that is used in building supply stores. Make it yourself; there is no way to buy it. To achieve this, combine cement and dry sand in a 3:1 ratio, then add the desired color of mineral dye. Stir everything well. As soon as possible, make a dry solution for the entire house, leaving a margin. Next, use it to expand after portioning it out with water as needed.

Step 4: Using the desired embroidery, fill in the spaces between the brick rows one at a time. Align and eliminate excess simultaneously. If the solution got on the brick’s front, use foam or a cloth that’s slightly damp to remove it. If enough pressure is applied to the solution, the new extension won’t stay in place and will come apart at the seams.

Utilizing a solution to fill gaps

Use a wire or a hard brush to clean the wall.

Eliminating surplus solution

Long and boring work, but the end product always makes the effort worthwhile.

How to do simultaneous insulation

Clinker brick facade cladding combined with concurrent insulation

Many legislative acts have been adopted today regarding building compliance with energy efficiency standards for different purposes. Without the aid of contemporary technologies and thermal insulation materials, this is practically impossible to accomplish. For instance, the brick wall in the middle band of the Russian Federation should be at least 120 cm thick, and the wooden log house should be within 50 cm of that thickness. These walls alone comply with heat-saving standards.

Nobody will construct a home with walls that thick; the result is the need for efficient heating. Foam and mineral wool (rolled or pressed) are most frequently used. It is advised to install insulation at the same time as wall cladding.

Scheme for facial cladding

Step 1: Select the kind and dimensions of the insulation. We’ll look at a case study that uses pressed mineral wool that is 60 cm high and 6 cm thick.

Step 2: Using the method described above, raise the cladding to the height of eight rows, or about 60 cm. The size of the clinker facing brick and the seam thickness determine the exact values.

Step 3: Purchase thermal barrier materials. Keep an eye out for potential shrinkage and density during the acquisition. The sheets will in fact lie vertically on top of one another; therefore, they shouldn’t sag or distort under the force of gravity.

Step 4: Lower the heat insulation plate into the space created by the lining and bearing wall. There should be about two centimeters between the insulation and the cladding. Through them, the space will naturally ventilate.

Mineral wool prices

Mineral wool

Poor people provide ventilation in the airspace of the interchange insulation and lining; this can be done by leaving some vertical cement-sand mass seams unfinished or by installing special grilles into the cladding. Although less functional, the second option has a nicer external appearance. Which ventilation technique is used only depends on the developer’s preferences and the materials used to construct the load-bearing walls. In a checkerboard pattern, the thoughts should be arranged every three meters in height and every meter in width if you have selected the suture arrangement.

Step 5: Use flexible connections to guarantee a space between the facing and insulation. Wide spacer goals and fiberglass rods are also included. Cover the insulation with brickwork and press it up against the bearing wall. Use a minimum of three connections for every mat.

Continue working in this manner until the structure is completed.

Methods of fixing cladding to the supporting walls

Professionals have differing views on how to reinforce the cladding rows. Some contend that since the masonry in the corners is dependable, no further work is necessary to strengthen its stability. Conversely, some people insist on fixing everything. Fixation, in our opinion, can never be harmful and has many advantages. Furthermore, it eventually loses significance in the cladding procedure. Make a fixation and lead a peaceful life at home.

Techniques for fastening face bricks

Securing the facing brick wall to the supporting base using insulation

Face fastening can be done in a few different methods.

Using construction reinforcement. Use the reinforcement with a diameter within 5 mm, there is no need to be thicker, it is difficult to work with it. Drill with a winch attack in the wall of a hole up to 10 cm deep, drill at an angle to a plane of about 45 °. This position eliminates the breakdown of the reinforcement during the load. Advantages of using construction reinforcement: high reliability, the ability to adjust the length of the rod depending on the features of the carrier wall and the cladding. Disadvantages: each rod has to be aligned on the plane of bricks of the cladding, it should not protrude outside the seams.

The image demonstrates how to secure the cladding with plastic umbrellas and masonry mesh.

Fixing the reinforcing masonry

Making use of perforated profiles. These profiles are available for purchase and are utilized in the process of installing drywall walls or suspended ceilings. Benefits: The plates can be accurately adjusted in position after they are installed on the entire wall, even before the building is covered with clinker brick, because they can be bent at the proper angle without any issues. Cons: The price is a little bit more than that of reinforcing during construction.

Placing bricks along the house’s wall

The console’s jumper device is anchored above the window opening.

It is advised to fortify the wall with five to seven rows; the precise spacing should be determined by considering the characteristics of the cladding and carrier wall. Installing metal latches between each window opening is necessary if there are numerous window openings. This is especially true in cases where facing is fixed to window frames.

For the facades of contemporary buildings, brick clinker facing provides both practical advantages and visual appeal. Its unique appearance, attained by high firing temperatures that produce strong, dense bricks, guarantees longevity and weather resistance. Because of this, it’s a great option for improving the outside of both residential and commercial buildings.

Brick clinker facing’s design adaptability is one of its main benefits. It enables architects and homeowners to accomplish a range of aesthetic objectives because it comes in an assortment of colors, textures, and sizes. Clinker bricks can be customized to fit various architectural styles and preferences, whether the goal is to achieve a sleek modern appearance or a rustic charm.

Brick clinker facing is prized for its low maintenance needs in addition to its aesthetic appeal. Clinker bricks have a dense structure that makes them less prone to fading and staining and requires less maintenance over time. Because the facade doesn’t need to be replaced or restored often, building owners can afford to pay less for it because of its durability.

Additionally, the use of brick clinker facing in building design promotes sustainability and energy efficiency. Clinker bricks’ slow absorption and release of heat helps control interior temperature, which lessens the need for complex heating and cooling systems. Construction methods that are environmentally conscious are supported by this innate energy efficiency.

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